From customer drawing to dispatched component
At Kailashpati Engineers, we follow a controlled manufacturing process to ensure consistent quality, dimensional accuracy, and reliable performance. Thirteen operations — each signed off before the next begins.
- 01
Customer Drawing Review
We review customer drawings, specifications, material requirements, and quality standards.
- 02
Pattern & Tooling Development
Wax patterns and tooling are prepared according to the approved design.
- 03
Wax Injection
Molten wax is injected into precision dies to produce accurate wax patterns.
- 04
Wax Pattern Assembly
Individual wax patterns are assembled onto a central runner to form a complete wax tree.
- 05
Ceramic Shell Building
The wax assembly is repeatedly dipped into ceramic slurry and coated with refractory sand to build a strong ceramic shell.
- 06
Dewaxing
The ceramic shell is heated to remove the wax, creating a precise mould cavity.
- 07
Shell Firing
The ceramic shell is fired at high temperature to achieve the required strength and stability.
- 08
Induction Melting & Pouring
The selected metal is melted in an induction furnace and poured into the preheated ceramic mould.
- 09
Knockout & Fettling
After solidification, the ceramic shell is removed, and runners and gates are separated from the castings.
- 10
Heat Treatment (If Required)
Components undergo heat treatment according to customer specifications.
- 11
Shot Blasting & Cleaning
Castings are cleaned to remove any remaining ceramic material and improve surface finish.
- 12
Machining
Precision machining is carried out to achieve the required dimensions and tolerances.
- 13
Inspection & Quality Control
Each component is inspected for dimensional accuracy, visual quality, and compliance with customer specifications.
- 14
Packing & Dispatch
Finished products are carefully packed to prevent damage during transportation and delivered on schedule.